Failure Analysis

Failure Analysis Services

If your product, formulation, or material fails to perform or deliver as expected, the pivotal next step is understanding “why?”

Whether you are investigating the reason for failure from your cosmetic formulation, pharmaceutical product, packaging material, or consumer good, failure analysis services from Alliance Technologies can provide the scientific reasoning for what went wrong and how to fix it.

We combine chemical testing, investigative analysis, and material characterization to identify the reason for material failures.

Detecting the Root Cause of Failure

Products and formulations can fail for several reasons, including contamination, material incompatibility, manufacturing conditions, environmental exposure, or formulation errors.

Our failure analysis services evaluate every potential cause to identify the source of the failure. These services include:

  • Characterizing both failed and non-failed samples
  • Testing against control samples
  • Identifying unexpected contaminants
  • Evaluating degradation
  • Researching composition or material changes

Conducting these tests and procedures will allow us to have a clear understanding of the failure and any factors that may have contributed to it.

Investigating Failures Across Industries

Our failure analysis services support testing across diverse industries, products, and materials, helping organizations maintain product quality and effectiveness.

Pharmaceutical Failure Analysis Testing

Unexpected failures in pharmaceutical products can compromise quality, stability, and performance, and lead to significant implications. Our testing can help with:

  • Unforeseen impurities
  • Product degradation
  • Formulation changes
  • Raw material variability
  • Stability-related issues
  • Packaging interactions

Failure in Personal Care & Cosmetic Products

Personal care products can experience unexpected changes that affect the color, odor, texture, performance, and stability. Our failure analysis services can identify potential causes like:

  • Degradation
  • Contamination
  • Incompatible formulations
  • Oxidation
  • Unexpected chemical or packaging reactions

Consumer Products

If your consumer product does not perform as intended, our analytical testing can help determine the root issue and determine if it is a factor of the formulation, raw materials, environmental conditions, manufacturing process, or even the packaging. We investigate to ensure that they perform as expected to prevent issues down the line.

Comparing & Characterizing

The first step in a failure analysis is comparing. By comparing a failed sample with a control, we can effectively identify material or chemical differences that can inform the root cause of the failure. These tests can include:

  • Composition/ Contamination/Degradation Analysis
  • Material Characterization
  • Surface/Residue Analysis

Define Failure & Develop the Strategy

Once we have effectively identified the cause of the failure, we then develop a strategy to see what needs changing with the product or material. Whether it is formulation changes, investigating suppliers, or assisting in redevelopment, our analytical testing will indicate the path forward to ensure that you are putting out a product that maintains quality and efficacy.

Get Failure Analysis Services from Alliance Technologies

Whether you are investigating a product failure or preparing for the next stage, Alliance Technologies can help confirm that your product performs as intended. We provide comprehensive testing to verify compliance with regulatory and cGMP standards and ensure reliable product performance.

Reach out today to get started.

 

For in-vitro testing, Alliance Technologies is equipped to perform Corrositex, a dermal corrosion testing assay, that is accepted or approved by a large number of regulatory agencies. Corrositex has also been accepted to identify non-corrosives and skin corrosive subcategories 1A, 1B, and 1C by the GHS; other agencies that accept and approve Corrositex include DOT, EPA, EU/OECD, European Centre for the Validation of Alternative Methods (ECVAM), OSHA, FDA, Consumer Product Safety Commission, Transport Canada, and IATA as a replacement for Draize testing. Corrositex determines chemical corrosivity and permits assignment of U.N. Packing Group classification/GHS categories for Class 8 corrosives.

This test replaces the rabbit test of dermal corrosivity by providing a reliable means of mimicking this test.

Alliance has a comprehensive array of analytical instrumentation to provide an understanding of the chemistry or chemical processes. Contact Alliance Technologies today to address your corrosion testing and failure analysis needs.

Alliance Technologies provides a wealth of experience and a number of services to understand modes of failure in your production line or product. Microscopic examination for stress, strain, and failure is often the first step to understanding why a material broke, cracked, or disintegrated. Identifying chemicals or contaminants responsible for embrittlement or corrosion using surface infrared or x-ray spectroscopy can often be the key to understanding the source of failure.

Alliance Technologies provides…

  • DOT Classification Testing / (UN Protocol Series 37)
  • Corrositex
  • DC & AC electrochemical testing
  • Equipment or Facility Inspections
  • Metals characterization
  • Coating testing
  • Glass & Ceramics assay
  • Elastomers
  • Corrosion consulting
  • Custom research
  • Bench-scale experiments